NGTE Pyestock Anechoic Facility, Fleet, Hampshire

An acoustically lined, echo-free chamber that was used for noise testing of jet engines.

NGTE Pyestock Anechoic Facility, Fleet, Hampshire
 

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The National Gas Turbine Establishment.​

NGTE Pyestock – The National Gas Turbine Establishment – was a huge industrial site in Fleet, Hampshire. The site was used to test jet engines during their development and could simulate the conditions of flight in huge wind tunnels. Large scale expansion took place throughout the 50s and 60s to facilitate the much larger jet engines being developed such as those used on Concorde. The site finally closed in 2000 due to a decline in jet engine development and the advent of computer aided simulations.

NGTE Pyestock Anechoic Chamber - General view of the building

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NGTE Pyestock Anechoic Chamber – General view of the building

 

The Noise Test Facility​

A lot of research into noise took place at NGTE over the years, and the first anechoic chamber was built in the early 1960s. The increasing demand for quieter aircraft stimulated the more research work, and as a result a larger test facility capable of undertaking large scale noise tests on a variety of gas turbine components opened in the 1970s.

The new facility consisted of two main laboratories, fully independent of each other. These were the Absorber Rig Facility and the Anechoic Chamber facility. The Absorber Rig Facility was the first to be completed and it came into service in the summer of 1972. The Anechoic Chamber Facility was commissioned just over one year later in early 1974.

NGTE Pyestock Anechoic Chamber - The noise test facility in the 1970s before the blue inlets were installed​

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NGTE Pyestock Anechoic Chamber – The noise test facility in the 1970s before the blue inlets were installed​

NGTE Pyestock Anechoic Chamber - The blue air intakes and associated fans were installed during a refit in the 1990s​

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NGTE Pyestock Anechoic Chamber – The blue air intakes and associated fans were installed during a refit in the 1990s​

The plans below show the general layout of the building. The anechoic chamber is central with silenced air intakes to the left and the silenced exhaust duct and extraction fans to the right. The induced airflow passes through the anechoic chamber where the noise tests were conducted.

NGTE Pyestock Anechoic Chamber - Plans of the Noise Test Facility

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NGTE Pyestock Anechoic Chamber – Plans of the Noise Test Facility

The Anechoic Facility has a 10,000 cubic metre chamber for noise testing in which the enclosed working volume has nearly zero noise reflection, thereby reproducing environmental conditions which can be compared to those in flight, and permits work to separately identify the source and direction of noise wave phenomena. The building is principally intended for the noise testing of jets, turbines and certain configurations of acoustically lined ducts.

Broadly, the facility consists of an acoustically lined main test chamber 85ft wide and 46ft high with an overall length of 88ft, but which is reduced to 52ft at the working section. The jet flow from the main noise source is projected towards an acoustically lined, flared duct 28ft diameter at inlet with a 20ft diameter throat, which acts as an exhaust inducer.

NGTE Pyestock Anechoic Chamber - General view of the anechoic chamber with the exhaust duct to the left and working section to the right

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NGTE Pyestock Anechoic Chamber – General view of the anechoic chamber with the exhaust duct to the left and working section to the right

NGTE Pyestock Anechoic Chamber - View towards the exhaust duct showing fixed microphone towers

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NGTE Pyestock Anechoic Chamber – View towards the exhaust duct showing fixed microphone towers

NGTE Pyestock Anechoic Chamber - View of the chamber from next to the working section

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NGTE Pyestock Anechoic Chamber – View of the chamber from next to the working section

NGTE Pyestock Anechoic Chamber - Looking towards the exhaust duct

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NGTE Pyestock Anechoic Chamber – Looking towards the exhaust duct

NGTE Pyestock Anechoic Chamber - View from ground level

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NGTE Pyestock Anechoic Chamber – View from ground level

NGTE Pyestock Anechoic Chamber - View from a hatch at the top of the working section, showing ceiling mounted crane​

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NGTE Pyestock Anechoic Chamber – View from a hatch at the top of the working section, showing ceiling mounted crane​

Three observation galleries were positioned around the chamber. Each could be retracted to preserve the room’s anechoic properties:

NGTE Pyestock Anechoic Chamber - One of the three retractable observation platforms

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NGTE Pyestock Anechoic Chamber – One of the three retractable observation platforms

The most striking feature of the anechoic chamber itself is the sound reflecting wedges of which there are nearly 7,000 units covering the walls, ceiling and floor. Three individual wedges are mounted together on a base-frame to form each single unit 610mm square; these units are then arranged over the chamber surfaces so that each successive unit has its wedge peak edges at right angles to the neighbouring unit.

NGTE Pyestock Anechoic Chamber - Detail view of the reflecting wedges that line the walls, ceiling and floor

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NGTE Pyestock Anechoic Chamber – Detail view of the reflecting wedges that line the walls, ceiling and floor

The working section was modified during refurbishment in the 1990s. A permanent nozzle was fitted through which high pressure air could be blown in using the blue external assembly shown in earlier pictures.

NGTE Pyestock Anechoic Chamber - The compressed air outlet nozzle

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NGTE Pyestock Anechoic Chamber – The compressed air outlet nozzle

NGTE Pyestock Anechoic Chamber - Straight-on view of the nozzle

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NGTE Pyestock Anechoic Chamber – Straight-on view of the nozzle

Inside the working section the area where jet engines would be positioned was replaced with a network of pipelines feeding the new nozzle.

NGTE Pyestock Anechoic Chamber - Compressed air pipes inside the working section

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NGTE Pyestock Anechoic Chamber – Compressed air pipes inside the working section

NGTE Pyestock Anechoic Chamber - Compressed air pipes inside the working section

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NGTE Pyestock Anechoic Chamber – Compressed air pipes inside the working section

NGTE Pyestock Anechoic Chamber - Large air inlet pipe behind the nozzle

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NGTE Pyestock Anechoic Chamber – Large air inlet pipe behind the nozzle

NGTE Pyestock Anechoic Chamber - The rig room before the refit

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NGTE Pyestock Anechoic Chamber – The rig room before the refit

NGTE Pyestock Anechoic Chamber - Fans and equipment below the rig room

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NGTE Pyestock Anechoic Chamber – Fans and equipment below the rig room

The exhaust collector was responsible for transferring the jet engine exhaust gasses and induced air from the chamber to the exhaust silencing structure behind it. It is acoustically treated around its periphery, this lagging consists of heavy density rockwool 8in thick, faced with cotton sheeting and perforated galvanised mild steel sheet. The duct itself is prefabricated from 0.25in thick steel plate and has a total length of 35ft.

NGTE Pyestock Anechoic Chamber - The exhaust collector

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NGTE Pyestock Anechoic Chamber – The exhaust collector

NGTE Pyestock Anechoic Chamber - Selfie shows the scale of this huge hole in the wall

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NGTE Pyestock Anechoic Chamber – Selfie shows the scale of this huge hole in the wall

NGTE Pyestock Anechoic Chamber - Rear of the exhaust collector

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NGTE Pyestock Anechoic Chamber – Rear of the exhaust collector

NGTE Pyestock Anechoic Chamber - Rear of the exhaust collector

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NGTE Pyestock Anechoic Chamber – Rear of the exhaust collector

Air and exhaust gasses then pass into the exhaust silencing structure. The main features of the structure, other than the exhaust collector are the acoustically slabbed walls of the concrete ducts which reverse the flowpath, two sets of silencing exit splitters, high and low frequency, and the ten exhaust extraction fans.

NGTE Pyestock Anechoic Chamber - Low frequency splitters on the left, and one of the two sets of high frequency splitters on the right. The pole is a fixed microphone boom.

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NGTE Pyestock Anechoic Chamber – Low frequency splitters on the left, and one of the two sets of high frequency splitters on the right. The pole is a fixed microphone boom.

NGTE Pyestock Anechoic Chamber - Another selfie showing scale​

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NGTE Pyestock Anechoic Chamber – Another selfie showing scale​

The fan units themselves are double axial units having two counter-rotating six bladed fans in each pod, both with its own electric motor.

NGTE Pyestock Anechoic Chamber - One of the two sets of five extract fans, plus one redundant space for an additional fan.

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NGTE Pyestock Anechoic Chamber – One of the two sets of five extract fans, plus one redundant space for an additional fan.

NGTE Pyestock Anechoic Chamber - The rear of the exhaust silencer with low frequency splitter in the centre and fans either side

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NGTE Pyestock Anechoic Chamber – The rear of the exhaust silencer with low frequency splitter in the centre and fans either side

The new arrangement after the refit was particularly suited to testing ducts and propellers. One such item was found boxed up below the working section. This was possibly the last item to be tested at the site.

NGTE Pyestock Anechoic Chamber - Boxed up propeller for testing in the chamber

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NGTE Pyestock Anechoic Chamber – Boxed up propeller for testing in the chamber

A separate building, houses the control and engineering service equipment. This building has three floors and the heavy service plant was originally installed on the lower floor with the service supplies fed to the rig room via an underground communication duct; the main control room is on the middle floor, while the upper floor houses the ancillary electronic equipment.

NGTE Pyestock Anechoic Chamber - The control room and Fourier Analyser as originally fitted​

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NGTE Pyestock Anechoic Chamber – The control room and Fourier Analyser as originally fitted​

The control room was refitted with computerised equipment during the refurbishment in the 1990s. All that remains from the original control room is a single panel, the Plant Controller board.

NGTE Pyestock Anechoic Chamber - The old control room had been refitted with computers

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NGTE Pyestock Anechoic Chamber – The old control room had been refitted with computers

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